Squeaky

I'm finishing up Mr. Winkle for a client. After I assembled the eyes and temporarily installed them in the head, they squeaked when moving side-to-side in one direction. So pulled them out, took them apart, cleaned the parts and enlarged the offending axle hole. I reassembled them.

Side-to-side, no squeak.

I re-installed them in the head. Side-to-side, no squeak.

I attached the triggers to the headstick.  I attached the cords to the eyes' synchro bar and to the rocker trigger.

Side-to-side, SQUEAK!

F%$&*#K! I hope WD-40 works!

Hey, I got an eye-dea

One of the things I love about soft puppets are the eyes. They're usually very comical. So I thought I'd try combining this charming soft puppet attribute with a hard figure. I purchased these wonderful big eyes and attached them to a Mikey/Donnie head I've been working on. I'll use Free Form Air to fill the gaps on the sides of the eyes. I'll also use the stuff to rim the top of the eyes. I plan to add raising eyebrows, too. Throw on a cute wig, and I think I'll have a very funny-lookin' character.

Sealed the deal

I debated which material to use to seal the mouth cavity; Free Form Air, Magic-Sculpt or more PaperClay. In the end, I chose PaperClay, and I'm pleased with the results. The Styrene backstop worked well. I etched a thin line around the edges of the opening so it would be clear where to cut the urethane castings.

Next step is to glue the trap door to the back of the head, hide the seam, and then do the final touch-up sanding. 

Stats

I spent the day "in town" running errands and buying supplies. (I never thought I'd live in a burgh so small that I'd refer to a neighboring city of 16,000 as "going to town". But there it is.)

I purchased dummy clothes, shoes and a wig at Goodwill and Salvation Army thrift stores, shipping peanuts, pulleys, springs, and these...hemostats. I actually own a pair, but they're rather short. I found these at the True Value hardware store. All three are longer than the ones I have. I've always wanted and needed a really long pair, so I'm pleased I found these for under 11 bucks. They'll come in handy when I need to poke, prod, or grab something deep inside the little fellas' heads.

Open real wide

I'm preparing my full-size Mr. Winkle sculpture for his journey to California. When he arrives at Braylu Creations, a mold will be made of him and castings rendered from the mold. I have to seal his orifices so the mold materials don't leak into his head. I've secured a Styrene plastic plate with Magic Sculpt on the inside of his mouth opening. It will serve as a backstop as I apply PaperClay atop the Styrene to neatly seal the cavity. I'll glue the trap door to the back of his head and disguise the seams. Then will he be ready to ship.

Jutting jaw

It's been awhile since I blogged about anything technical. Though I'm prone to share how I do things, I'm always concerned learned readers will think, "Jeez... THAT'S the way he does that? You GOT to be kidding!".

Nevertheless, here's me working on a 2T Uncle Earl jaw.

One cool thing about the 2T Uncle Earl jaw is that it can be mounted slightly more forward to give him a more obstinate look. Pushed farther back, it makes him look more clueless. In this case, I'm making him look slightly more obstinate, so I've shaved off some areas on the sides.

Also you might notice that the brass tube-ends on the jaw axle are marked. I always mark the left one with a black stripe and the other with two stripes. Keeps everything consistent until final installation.

Go east young man

Another Mannequin-American is headed out the door. He'll make his way east to entertain audiences in Massachusetts. He's a completed KneeBuddy character, "Mikey". But this time he comes with spiky brown hair instead of bright yellow. I hope he'll be a fun little guy to talk to.

Showed us Otis

"I picked him up at the post office this morning, I love it and thank you so much. He will get lots of use and I will keep you in mind again when its time to get another figure. Thanks. - Brandon"

Share with hair

My new "Mikey" figure's head is complete. I added the wig today. Tomorrow I'll prepare his clothes (slit in the back, etc.) and dress the little fellow. Then he poses for his official portraits, which will be forwarded to his new partner for approval (hopefully).

Handy

Braylu Creations sells these nice hands for the 2T figures. The feature I like best is they're already painted.  They're hollow, so they're very lightweight. Today I attached a bunch to their muslin arms. I'm building the bodies for three 2T figures that are nearing completion. One may be ready to show you tomorrow.

Chinese (without moving your lips)

As a ventriloquist, this Chinese performer was a hit. But he almost blew it when he tossed the puppets aside and started to dance. Luckily, the audience saved him on "China's Got Talent". 

Blow by blow

My "Mr. Winkle" character was purchased recently by a doctor in Florida. You may recall he renamed him "Grandpa Gump". I received a call from the figure's new partner asking about removing the wig and trap door. He wanted to add a new feature to the old grouch. I gave the best advice I could and received the video below as a result. Now the cranky old coot has been renamed "Grandpa Gum" because he can perform a nifty new trick.

The good doctor attached a small balloon to the end of a tube-and-plunger assembly from a blood pressure monitoring kit. Pretty clever "operation".

PaperClay day

Yeah, I know he doesn't look like much... yet. But I swear I have a vision. I did some initial sanding of the Free Form Air on his cheeks and nose. I placed the jaw in the head so it swings freely. Then, with PaperClay, I sculpted an upper lip that matches and meets his upper lip area.

And since my latex gloves were already wet with PaperClay, I did some final additive sculpture to my full-size Mr. Winkle jaw. I'll also do that final touch-up to his head. (Won't be long now).

Top of today's agenda

Like always, I have several balls in the air. Top priority today is moving Mikey along for a client. This will be the first one I'll make with wild brown hair (still to come). Today I worked on synchronizing the eyes' back springs. The jaw actually hasn't been permanently installed, but I placed it in so he'd look good for the photo.

I also did some control stick work on a Mr. Winkle for a customer. Prepping a 2T Uncle Earl head for another client is also on the list. 

In between I want to complete the jaw on my new full-size Mr. Winkle. The head has been sanded and I think he looks pretty good. I have a few small touch-ups, I need to seal and hide the trap door, then seal the mouth cavity for mold making. 

Next ground-up sculpting project will be a 2T goofball for future "Otis the Moonshiners" and other clueless characters.